Standard AS568 USA O-Ring Sizing Chart
1. Product Overview
The AS568 O-ring standard, established by the Society of Automotive Engineers (SAE), defines the most widely recognized sizing system for O-rings used in the United States. Designed to ensure precise dimensions, compatibility, and interchangeability, AS568 O-rings are used in aerospace, automotive, industrial machinery, hydraulics, pneumatics, water systems, and more. This guide provides a complete technical overview of AS568 size groups, dash numbers, tolerances, material options, and industrial applications.
2. Key Features
2.1 Standardized Dash Number System
The AS568 sizing chart uses a three-digit "dash number" (e.g., -012, -214, -325) to identify each dimension. Every dash number corresponds to a fixed inside diameter (ID) and cross-section (CS), ensuring full compatibility across all manufacturers worldwide.
2.2 Five Standard Size Series
AS568 organizes O-ring sizes into five series based on cross-section thickness:
- 000 Series: 1.78 mm (0.070")
- 100 Series: 2.62 mm (0.103")
- 200 Series: 3.53 mm (0.139")
- 300 Series: 5.33 mm (0.210")
- 400 Series: 6.99 mm (0.275")
2.3 Precision Tolerances
All AS568 O-rings follow strict dimensional tolerances to guarantee sealing reliability. Cross-section tolerances range from ±0.08 mm to ±0.15 mm depending on series, while inside diameter tolerances range from ±0.10 to ±0.25 mm.

2.4 Full Range of Standard & Custom Sizes
All AS568 standard O-ring sizes are available directly from inventory. Custom metric sizes, PTFE-coated versions, and OEM designs are also supported for specialized applications.
3. AS568 Size Series & Dash Numbers
000 Series – 1.78 mm (0.070") Cross-Section
- -001 → ID 0.74 mm
- -002 → ID 0.97 mm
- -003 → ID 1.27 mm
100 Series – 2.62 mm (0.103") Cross-Section
- -110 → ID 13.95 mm
- -112 → ID 15.54 mm
- -116 → ID 20.29 mm
200 Series – 3.53 mm (0.139") Cross-Section
- -214 → ID 20.29 mm
- -222 → ID 28.27 mm
- -232 → ID 44.14 mm
300 Series – 5.33 mm (0.210") Cross-Section
- -325 → ID 36.20 mm
- -332 → ID 53.62 mm
400 Series – 6.99 mm (0.275") Cross-Section
- -425 → ID 50.47 mm
- -436 → ID 69.50 mm





4. Material Options
NBR (Nitrile Rubber)
Excellent oil resistance and widely used for automotive, hydraulic, and general industrial sealing.
EPDM
Outstanding resistance to water, steam, weather, and chemicals. Suitable for drinking-water and outdoor systems.
Silicone (VMQ)
Heat-resistant, food-grade compatible, and flexible at low temperatures.
FKM (Viton®)
Superior high-temperature and chemical resistance for severe industrial environments.

5. Applications
Hydraulic & Pneumatic Systems
Cylinders, pumps, compressors, valves, actuators.
Automotive & Transportation
Fuel systems, air-conditioning compressors, engines, injectors.
Water Treatment & Plumbing
Filter housings, faucets, connectors, pressure systems.
Aerospace & Industrial Machinery
Instrumentation, fittings, control valves, high-performance sealing.
6. Packaging & Shipping

Inside Packaging
- Small Bag Packaging – separated by dash number and material
- Large Bag Packaging – bulk supply for industrial customers
- Vacuum Packaging – ideal for long-term storage
- Customized Labeling – material, size, batch, and certification indicated
Outer Packaging
Durable cartons with shock-absorbing materials to ensure secure delivery.
7. Why Choose Us for AS568 Standard O-Rings?
• Full Material & Quality Certification
ISO 9001, CE, UL, FDA, NSF, WRAS, RoHS, REACH, SGS compliant.
• Large Inventory – Same Day Shipping
All AS568 dash numbers in stock with over 10,000 molds available.

• Advanced Manufacturing Capability
36 production lines, 120+ advanced machines, and precise molding control.

• OEM / ODM Support
Custom materials, colors, packaging, branding, and special-size development.
8. Contact Us
Xiamen Best Seal Imp. & Exp. Co., Ltd
Tel: +86-592-5782315
Mob: +86-18950159396
Email: yunying2@bestsealhk.com
Add: Unit 522-525, No.6 Gaodian Road, Huli District, Xiamen, China
Why choose us?
- We keep up with the latest industry developments to ensure our Solid O-ring products are up to date and effective.
- With our strict focus on the quality of our Standard As568 Usa O Ring Sizing Chart, as well as the service image and continuous innovation, our brand enjoys a good reputation.
- We are committed to providing our customers with reliable and cost-effective Solid O-ring solutions.
- We focus on cultivating employee loyalty and personal development.
- Our Solid O-ring products are subject to rigorous testing to ensure optimal performance.
- To implement the famous brand strategy, we realize the quality standardization and scale production of our Standard As568 Usa O Ring Sizing Chart.
- We offer a comprehensive range of Solid O-ring products to meet various industrial requirements.
- Our internal leadership group focuses on the improvement of various systems and the establishment of corporate culture, and carries out various trainings.
- We have a skilled team of professionals who offer excellent customer support for our Solid O-ring products.
- The group adheres to the business philosophy of "innovation, quality, and efficiency" and the management philosophy of "people-oriented", and treats people sincerely and trusts as a mountain.
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