AS568 O-Ring Standard – Comprehensive Guide to Inch-Size O-Ring Dimensions
The AS568 O-Ring Standard is the most widely used inch-size O-ring classification in the United States. Developed by the Society of Automotive Engineers (SAE), this system categorizes O-rings based on precise Inner Diameter (ID), Outer Diameter (OD), and Cross-Section (CS) dimensions. AS568 standard sizes ensure interchangeability, consistent quality, and universal compatibility across industrial, automotive, hydraulic, aerospace, and general engineering applications.

1. Product Overview
AS568 O-rings are designed with controlled tolerances to meet demanding sealing requirements. Their uniformity ensures perfect fit in standardized grooves, allowing for leak-proof sealing in static and dynamic applications. Each AS568 size is assigned a unique dash number (e.g., -001, -210, -325), covering cross-sections from 0.040 in to 0.275 in.
The standard is widely adopted worldwide due to its reliability, clear structure, and compatibility with international sealing systems.
2. Key Features & Benefits
Standardized Dimensions (Dash Sizes)
Each O-ring size follows SAE AS568A/B/C specifications, ensuring precision fit and easy part identification.
Reliable Compression & Elasticity
Ensures consistent sealing under compression and maintains resilience for long-term performance.
Wide Material Options
Available in multiple compounds depending on application:
- NBR – Oil, fuel, and hydraulic fluid resistance
- EPDM – Hot water, steam, and weather resistance
- Viton® / FKM – High chemical and high-temperature resistance
- Silicone – Excellent low-temperature flexibility
- HNBR – High mechanical strength and oxidation resistance
Leak-Proof Sealing
Ensures stable sealing performance for:
- Water & liquids
- Oil & lubricants
- Air & gases
- Chemicals (material-dependent)
Global Compatibility
Matches AS568 gland dimensions and ANSI sealing requirements, making it universal for US equipment.
3. Technical Specifications
AS568 Dash Size Ranges
- 000 Series: Miniature sizes (micro-sealing)
- 100 Series: Small ID, standard CS
- 200 Series: Medium ID, standard CS
- 300 Series: Large ID, standard CS
- 400 Series: Large CS (0.275")
Available Hardness
- 40–90 Shore A depending on material
Common Temperature Ranges
- NBR: -40°C to +120°C
- EPDM: -50°C to +150°C
- Silicone: -60°C to +230°C
- Viton® FKM: -20°C to +250°C
4. Application Fields
Industrial Equipment
- Pumps & valves
- Hydraulic systems
- Pneumatic components
Automotive Systems
- Fuel delivery
- AC compressors
- Engine sealing
Aerospace & Defense
- High-precision sealing assemblies
- Hydraulic actuators
Water Treatment & Filtration
- RO systems
- Household water filters
General Machinery
- Compressors
- Air tools
- Laboratory instruments
AS568 O-rings offer the most universal solution for inch-size sealing requirements.
5. Packaging & Shipping
Inside Packaging
- Small poly bag packaging
- Bulk reinforced PE bags
- Tube / reel packaging (optional)
- Vacuum or gas-filled packaging for sensitive materials
Labeling & Documentation
- Dash size, material, quantity
- Lot number for full traceability
- Material report & inspection documents
Outer Packaging
- Reinforced export cartons with custom branding
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6. Customization Services
Customization Options
- Special hardness
- Non-standard colors
- Food-grade / medical-grade compounds
- High-temperature formulations
- OEM print, bag, and carton design
Our engineers can support selecting the right AS568 size and optimal material for your sealing requirements.
7. Why Choose Our AS568 O-Rings?
Quality & Service Strengths

ISO9001-certified factory
High-precision mold production
Full AS568 dash size catalog
Competitive mass-production pricing
Fast delivery and technical support
AS568 O-rings provide a dependable and globally recognized sealing solution-ideal for industries requiring accuracy, durability, and consistent performance.
Contact US
📞 Contact Us:
• Website: www.bestseal.com
• WhatsApp / WeChat: +86 189 5015 9396
• Email: yunying2@bestsealhk.com
• Address: Unit 522-525, No.6 Gaodian Road, Huli District, Xiamen, China
Why choose us?
- Our Solid O-ring products are designed to withstand harsh environments and extreme temperatures.
- We will persist in building and actively create high-quality, stable, safe and reliable products and services.
- Our Solid O-ring products are designed to provide maximum sealing efficiency in industrial settings.
- We hope to take a brand-new management model, perfect technology, considerate service, and high-quality quality as the basis for survival and development.
- Our focus is on producing Solid O-ring products that are efficient and cost-effective.
- We have a complete monitoring system to ensure that every As568 O Ring Standard manufactured is excellent in terms of performance, appearance and quality.
- We have established a reputation as a leading Solid O-ring manufacturer in the industry.
- We establish a culture of continuous improvement, where all employees actively participate in daily work and work together to make good use of resources and improve productivity.
- Our Solid O-ring products are made from materials that are resistant to rust and corrosion.
- In the production and operation activities of the enterprise, we always insist on safety development as the eternal theme of the enterprise.
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